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Optimised force flux and rigidity of clamping system through five point double toggle system. |
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Actual locking force is 10% greater than the rated locking force thanks to typical positive locking mechanism of the toggle system,even at high rates of Injection. |
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Less jerks & vibration of machine thanks to inbuilt cushion cylinder. |
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Platen casting designed with finite element analysis for maximum rigidity. |
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The moveable platen ensures uniform clamping force distibution in the molds to obtain a superior planar pressure balance. |
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Electrical and hydraulic safety interlocks in mould platen movements for mould & operator safety. |
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Multi stage mould open/close pressure & speed control. (5 stage close / 4 stage open.) |
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2- stage, multi function hydraulic ejection control. |
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Set mode for mould mounting(Low speed & pressure mould Open/close function.) |
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Automatic toggle lubrication system by central lubrication device. |
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Adjustable moving platen support (>180 tonnes) |
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Pre-tensioned tiebar for reliable endurance. |
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Automatic mould height adjustment through sun gear mechanism |
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Graphite impregnated oiless bushes used to reduce wear& tear of clamping mechanism. |
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Safety doors with clear PMMA windows |
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Frame with catch tray and guide channels to collect surplus oil and keep machine frame clean. |
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Fixed cover over top of toggle set for safety & to keep toggle area clean of workshop dust. |
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Low dry cycle tim |
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Twin cylinder balanced injection system. |
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Sub-flighted screw for better melt quality and low temperature plasticisation so reduction in mold cooling time |
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Casle type ring plunger for better shot weight accuracy. |
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Very high speed, high response closeloop injection ensures superior reproducibility & stabilised quality of moulded products. |
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High injection power,high rigidity of platen & fast cycling parallel machine functions very useful for producing very thin & deep products with shortest cycle time. |
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10 stage injection phase pressure/speed/position control. (selectable 5 to 10 ) |
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5 stage holding phase pressure/speed/time control. (selectable 3 to 5 ) |
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3 stage plasticizing pressure/ speed / position control. |
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Injection to holdon Switchover on time, pressure & position control. |
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Automatic purging function |
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High torque motor for screw pasticization |
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Wide selection of special application screw & barrels |
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PID barrel temperature control device |
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Nozzle centering allignment device. |
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Screw speed indication on MMI |
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Short circuit proof SSR control circuit for heater bands |
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High quality energy saving variable delivery pump / fix delivery pump. |
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High quality pressure line filter with clogging signal enhances long service life of machine components. |
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Seperate oil filteration & oil cooling circuits maintains oil quality & oil temp. even at very fast cycling useful for mass production. |
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Hydraulic circuit consisting of a high capacity accumulator combined with a high response servo valve for closeloop injection function & proportional flow/pressure valves for controlling rapid open/ close mould platen movement. |
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Regenerative hyd. circuit achieved very high platen speed more than 1200 mm/sec. |
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Return line oil filter with clogging alarm signal |
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Plate type oil cooler(Highly efficient & easy maintenance) |
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Oil tank air breathers with filters. |
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Provision to isolate oil tank for maintenance |
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Efficient piping by using max.no. of hoses thus achieved zero oil leakage. |
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Easy maintenance |
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New generation highly reliable controller. |
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Operator friendly screens with direct access. |
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10.4"TFT colour flat screen with multifunctions for operations and display. |
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Soft keys to select various machine functions. |
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Reliable identical hardware modules. |
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System can be flexibly expanded with modules. |
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Mould data storage.60 sets of internal mold memory plus expandable with external memory storage USB device. |
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Running function display by LED on function keys & status message on MMI. |
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Machine cycle timing details in a single screen. |
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Temperature setting resolution in 1 degree centigrade. |
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Hourly & monthly production monitoring system with cumulative production counters. |
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Membrane keys to operate machine axes and application options |
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USB interface to connect storage media(pen drive) |
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Control panel temperature display and interlock for overheat. |
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Cabinet ventilation and fan cooling. |
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Swivel-mounted control panel in operation station. |
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Events protocol (logbook) for more than 1000 events with help menu & facility of copy to pen drive |
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Stastical process control of 15 nos.various critical parameters for last 100 machine cycles |
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Extra electric power supply socket-1 no |
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Analog input/output monitoring in milli volts |
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Graphical display with history of selected function for last 5 cycles |
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Auto calibration for linear transducers |
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Delay timer provision for important functions |
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Maintenance schedules on screen |
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Analog/digital output force facility for easy diagnosis |
