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Optimised force flux and rigidity of clamping system through five point double toggle system |
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Actual locking force is 10% greater than the rated locking force, thanks to typical positive locking mechanism of the toggle system, even at high rates of injection |
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High precision mould open position control with specially designed open/close cylinder with inbuilt adjustable mechanical stopper. |
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Less jerks & less vibration of machine thanks, to inbuilt cushion cylinder & rigid base construction. |
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Platen casting designed with finite element analysis for maximum rigidity. |
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The moveable platen ensures uniform clamping force distribution in the molds to obtain a superior planner pressure. balance |
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Multi stage mould open/close pressure & speed control.(5stage - close & 4stage - open) |
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2 - stages, multi function hydraulic ejection control. |
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Set mode for mould mounting (Low speed & pressure mould open/close function.) |
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Wear-resistant supporting tracks for moveable platen. (>180 tonnes) |
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Automatic toggle lubrication system by central lubrication device. |
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Auto mould height adjustment using hydraulic motor & electronic rotary encoder |
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Pre-tensioned tie bar for reliable endurance. |
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Graphite impregnated Oiles bushes used to reduce wear& tear of clamping mechanism. |
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Safety doors with clear PMMA windows |
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Frame with catch tray and guide channels to collect surplus oil and keep machine frame clean. |
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Fixed cover over top of toggle set for safety & to keep toggle area clean of workshop dust. |
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Low dry cycle time |
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Twin cylinder balanced injection system. |
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High torque electric screw drive for high response and accurate stroke volume control. |
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Sub-flighted screw for better melt quality and low temperature plasticization so reduction in mold cooling time |
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Castle type ring plunger for better shot weight accuracy. |
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Injection pressure/ back pressure monitoring with using pressure transducer ensures superior reproducibility & std. stabilised quality of moulded products. |
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High injection power, high rigidity of platen & fast cycling machine functions very useful for precision & stable moulding. |
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10 stage injection with pressure/speed/position control. (Selectable - 5 to 10 ) |
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5 stage holding phase pressure/speed/time control.(Selectable - 3 to 5 ) |
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3 stage plasticizing pressure/ speed / position control. |
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Injection to holdon switchover on time, pressure & position control. |
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Plasticizing cold start prevention function. |
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Automatic purging function |
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Suck back function (before& after plasticization), very useful with hot runner moulds & for low viscous melts |
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Wide selection of special application screw & barrels |
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Inbuilt PID barrel temperature control |
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Short circuit proof SSR control circuit for heater bands |
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Nozzle contact force confirmation with the use of pressure switch |
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New generation highly reliable controller. |
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Operator friendly screens with direct access. |
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10.4"TFT colour flat screen with multifunctions for operations and display. |
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System can be flexibly expanded with modules. |
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Mould data storage.60 sets of Internal mold memory plus expandable with external memory storage USB device. |
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Running function display by LED on function keys & status message on MMI. |
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Control hardware I/O health indication on screen |
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Machine cycle timing details in a single screen. |
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Hourly & monthly production monitoring system with cumulative production counters. |
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Membrane keys to operate machine axes and application options |
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Ethernet interface port |
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Control panel temperature display and Interlock for overheat. |
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Events protocol (logbook) for more than 1000 events with help menu & facility of copy to pen drive |
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Parts counter with good/bad parts evaluation |
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Statistical process control of 15 nos. various critical parameters for last 100 machine cycles |
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Analog input/output monitoring in millivolts |
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Graphical display with history of selected function for last 5 cycles |
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Auto calibration for linear transducers |
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Maintenance schedules on screen |
