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Optimized force flux and rigidity of clamping system through five point double toggle system. |
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Actual locking force is 10% greater than the rated locking force, thanks to typical positive locking mechanism of the toggle system, even at high rates of Injection. |
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High precision mould open position control with specially designed open/close cylinder with inbuilt adjustable mechanical stopper. (available on Sumo-shakti machines.) |
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Less jerks & vibration of machine thanks to inbuilt cushion cylinder. |
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Large mould platen area for producing large article |
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Platen casting designed with finite element analysis for maximum rigidity. |
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The moveable platen ensures uniform clamping force distribution in the molds to obtain a superior planner pressure balance. |
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Electrical and hydraulic safety interlocks in mould platen movements for mould & operator safety. |
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Low pressure & speed mould protection device. |
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Multi stage mould open/close pressure & speed control. ( 5 stage close & 4 stage open ) |
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2 stage, multi function hydraulic ejection control. |
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Set mode for mould mounting (Low speed & pressure mould Open/close function.) |
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Wear-resistant supporting tracks for moveable platen. (> 180 tonnes) |
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Auto mould height adjustment using hydraulic motor & electronic rotary encoder |
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Automatic mould height adjustment through sun gear mechanism |
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Graphite impregnated Oiles bushes used to reduce wear& tear of clamping mechanism. |
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Frame with catch tray and guide channels to collect surplus oil and keep machine frame clean. |
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Fixed cover over top of toggle set for safety & to keep toggle area clean of workshop dust. |
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Low dry cycle time |
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Twin cylinder balanced injection system. |
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Sub-flighted screw for better melt quality and low temperature plasticization so reduction in mold cooling time |
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Castle type ring plunger for better shot weight accuracy. |
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High injection power, high rigidity of platen & fast cycling machine. |
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Functions very useful for producing very thin & deep products with shortest cycle time. |
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10 stage injection phase pressure/speed/position control. (selectable 5 to 10 ) |
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5 stage holding phase pressure/speed/time control. (selectable 3 to 5 ) |
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3 stage plasticizing pressure/ speed / position control. |
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Injection to hold-on switchover on time & position control. |
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Flow moulding facility for thick parts of higher weights. |
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Automatic purging function |
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High torque motor for screw plasticization |
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Suck back function (before& after plasticization) |
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Injection unit swiveling facility (manual) |
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PID barrel temperature control device |
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Ceramic heater bands |
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Screw speed indication on MMI |
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Short circuit proof SSR control circuit for heater |
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Nozzle contact force confirmation with the use of pressure switch |
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High quality energy saving variable delivery pump |
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Oil filtration & oil cooling circuits maintains oil quality & oil temp. even at very fast cycling useful for mass production. |
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Automatic pump selection for energy saving. ( Available on RPVC/ CPVC m/cs.) |
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Solenoid valves with indication lamp. |
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Return line oil filter with clogging alarm signal |
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Oil temperature limit alarm |
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Plate type oil cooler (Highly efficient & easy maintenance) |
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Provision to isolate oil tank for maintenance |
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Easy maintenance |
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New generation highly reliable controller. |
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Operator friendly screens with direct access. |
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10.4"TFT colour flat screen with multi-functions for operations and display. |
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Reliable identical hardware modules. |
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System can be flexibly expanded with modules. |
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Mould data storage.60 sets of internal mold memory plus expandable with external memory storage USB device. |
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Indication of actual operating values. |
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Fast call up for screen pages. |
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Running function display by LED on function keys & status message on MMI. |
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Machine cycle timing details in a single screen. |
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Membrane keys to operate machine axes and application options |
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USB interface to connect storage media (pen drive) |
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Ethernet interface port |
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Access protection via four level password system |
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Control panel temperature display and interlock for overheat. |
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Events protocol (logbook) for more than 1000 events with help menu & facility of copy to pen drive |
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Parts counter with good/bad parts evaluation |
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Staticall process control of 15 nos. various critical parameters for last 100 machine cycles |
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Auto machine off facility in case of critical alarms. |
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Analog input/output monitoring in milli-Volts |
