| Die Heads Polyolefin Processing |
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Die head with Spiral Mandrel Design preferred
Advantages:
» Optimized back pressure allows a balance of
compression & melt temperature control
» Uniform melt homogeneity can be achieved
yielding minimum wall thickness deviation
» Improved inner pipe surfaces achieved
» Short purging times
» WINDSOR spiral is versatile by design which
enables PE, PPR, ABS processibility only
by changing the toolings |
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| Models |
SM 50 |
SM 110 |
SM 200 |
SM 315 |
SM 450 |
SM 630 |
| Pipe Range (mm) |
12-50 |
20-110 |
63-200 |
110-315 |
160-450 |
225-630 |
| Output Capacity |
100 |
250 |
350 |
500 |
700 |
1000 |
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| Special Co-extrusion Die Heads: |
| Models |
CSM 50 |
CSM 50/R |
CSM 110 |
CSM 110/R |
3P CSM |
4P CSM |
CSM 110 HV |
TSM 110 |
TSM 110 HV |
| Pipe Range (mm) |
12-50 |
12-50 |
20-110 |
20-110 |
20-50 |
20-50 |
20-110 |
20-110 |
20-110 |
| Outer Thickness Range up to % |
90 |
10 |
90 |
10 |
90 |
90 |
85 |
10:80:10 |
15:70:15 |
| No. of Layers |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
3 |
3 |
| Output up to |
100 |
100 |
220 |
220 |
450 |
600 |
300-350 |
220 |
380-400 |
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| Cooling Tank for Single Downstream Equipment |
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Cooling Sizing Tanks:
» Intensive cooling provided to ensure high
production ratio
» Easy cleaning bayonet type spray nozzle
provided
» Accurate vacuum control, water level control &
temperature control provided
» Additional vacuum chamber and motorized
axial movement provided from VST-250 and
above for quick startup and less wastage
» Manual slide rail arrangement for Axial and
transverse movement of the tank
» Dual vacuum spray tanks on common frame for
dual pipe extrusion line
» Imported filters for online cleaning
» Air operated solenoid values optionally
» Cyclone separator for vacuum pump optionally |
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| Cooling Tank Specifications: |
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| Models |
Unit |
VST 110 |
VST 200 |
VST 250 |
VST 450 |
VST 630 |
| Pipe Range |
mm |
16-110 |
20-200 |
25-250 |
75-450 |
110-630 |
| Cooling Length |
mm |
4000/6000 |
6000 |
6000 |
6000 |
6000/8000 |
| No. of Chambers |
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1 |
1 |
2/1 |
2/1 |
2/1 |
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| Optional : Stainless steel tanks / 8 mtrs. length available. |
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| Traction Unit for Single Downstream |
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» Up to 6 belt tracting device to suit pipe
diameters
» Different line speeds can be changed through
change of sprockets (on request)
» Track adjustment by pneumatic control
» Self adjustment track suspension provided
» Counter balance pressure to balance track
weight for thin pipes offered
» Encoder for length measurement & feed back
arrangement offered optionally
» Easy accessibility for maintenance of all
components
» Dual twin-track traction units for dual pipe
extrusion line |
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| Traction Unit for Single Downstream Specifications: |
| Models |
Unit |
TTU 75 |
TTU 110 |
TTU 200 |
TTU 315/3 |
TTU 315/4 |
TTU 450/4 |
TTU 630/6 |
| Pipe Range |
mm |
12-75 |
16-110 |
20-200 |
32-315 |
40-315 |
75-450 |
110-630 |
| No. of Tracks |
Nos. |
2 |
2 |
2 |
3 |
4 |
4 |
6 |
| Max. Line Speed |
Mtrs./Min. |
16 |
15* |
15* |
10.6 |
10.6 |
7.20 |
4.36 |
| Contact Length |
mm |
540 |
800 |
1200 |
1200 |
1200 |
1600 |
1600 |
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| * Models with higher line speeds & wider speed range available on request. |
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| Cutting Unit for Single Downstream |
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Tube Cutting Unit (TCU):
» Carbide tipped rotating circular saw for longer
life
» Pneumatically operated carriage movement
» Clamping force adjustable depending upon the
wall-thickness of the pipe
» Swarf removal system optionally offered
» Trolley movement on linear motion bearings
» Special guillotine designed cutter for PPR pipes
» Dual cutter for dual pipe extrusion line |
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| Cutting Unit for Single Downstream Specifications: |
| Models |
Unit |
TCU 110 |
TCU 200 |
TCU 250 |
TCU 315 |
TCU 110/2 |
TCU 200/2 |
| Pipe Range |
mm |
20-110 |
20-200 |
50-250 |
90-315 |
20-110 |
50-200 |
| Cutting Speed (Max.) |
Mtrs/Min. |
15 |
10 |
10 |
6 |
12 |
15 |
| Clamping From |
- |
Top |
Top |
Side |
Side |
Top |
Top |
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| Planetary Cutting Unit (PCU) |
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» Preferred for pipe diameter range 75-400 mm
» Swarf removal executed by a suction blower
» Chamfering and Universal Clamping system
available
Salient Feature
» Mechanical actuator instead of hydraulic or
pneumatic
» 6 Jaw universal clamping
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On line chamfering provided
» Chamfering without replace ring
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Direct Gear drive for rotating drum
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Compact Swarf extraction system
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Power supply through slip ring – No moving cables
» Battery back-up for auto saw withdrawl |
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Planetary cutting unit manufactured in
collaboration with
KUAG, Austria
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| Planetary Cutting Unit Specifications: |
| Models |
Unit |
PCU 250 |
PCU 400 |
| Pipe Range |
mm |
50-250 |
75-400 |
| Cutting Speed (Max.) |
Mtrs/Min. |
10 |
7 |
| Clamping From |
- |
Universal |
Universal |
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| Coiling Unit |
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» Double station with 2 wheels in-line with the
machine axis
» Suitable for pipe size up to 63 mm
» Online tension adjustment achieved through
tension control assembly
» Pneumatic pipe end retaining device
provided to prevent loosening of the coil
» Auto traversing optionally available
» A. C. Drive |
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| Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments. |