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PRODUCTS
Blown Film Lines
  - CROWN Series - Monolayer
  - DUKE Series - Three Layer Non IBC
  - REX Series - Three Layer IBC
  - BARON - Five Layer
  - REX 1500 - Hybrid Three Layer IBC

Pipe Extrusion Lines
  - KTS Series - Twin Screw Extruder for PVC/CPVC
  - Downstream for Twin Screw Extruder
    for PVC
  - Speed Series - High Output HDPE/PPR
    Pipe Extruder
  - Downstream for Single Screw Extruder
    for PE/PPR
  - Rapid Series - Drip Tubing Line

Blow Moulding Machines
  - KBM Series
 
 
Downstream for Single Screw Extruder for PE/PPR/ABS
 
Downstream for Single Screw Extruder for PE/PPR
Die Heads Polyolefin Processing
Die Heads Polyolefin Processing Die head with Spiral Mandrel Design preferred

Advantages:
» Optimized back pressure allows a balance of
    compression & melt temperature control
» Uniform melt homogeneity can be achieved
    yielding minimum wall thickness deviation
» Improved inner pipe surfaces achieved
» Short purging times
» WINDSOR spiral is versatile by design which
   enables PE, PPR, ABS processibility only
   by changing the toolings
Technical Specification
    - Die Head
  - Cooling Tank
  - Traction Unit
  - Cutting Unit
  - Coiling Unit
Download Brochure
View e- Brochure
More Images0203
 
   
Die Specifications: top
Models SM 50 SM 110 SM 200 SM 315 SM 450 SM 630
Pipe Range (mm) 12-50 20-110 63-200 110-315 160-450 225-630
Output Capacity 100 250 350 500 700 1000
 
Special Co-extrusion Die Heads:
Models CSM 50 CSM 50/R CSM 110 CSM 110/R 3P CSM 4P CSM CSM 110 HV TSM 110 TSM 110 HV
Pipe Range (mm) 12-50 12-50 20-110 20-110 20-50 20-50 20-110 20-110 20-110
Outer Thickness Range up to % 90 10 90 10 90 90 85 10:80:10 15:70:15
No. of Layers 2 2 2 2 2 2 2 3 3
Output up to 100 100 220 220 450 600 300-350 220 380-400
   
Cooling Tank for Single Downstream Equipment
Cooling Tank for Single Downstream Equipment Cooling Sizing Tanks:
» Intensive cooling provided to ensure high
    production ratio
» Easy cleaning bayonet type spray nozzle
    provided
» Accurate vacuum control, water level control &
    temperature control provided
» Additional vacuum chamber and motorized
    axial movement provided from VST-250 and
    above for quick startup and less wastage
» Manual slide rail arrangement for Axial and
    transverse movement of the tank
» Dual vacuum spray tanks on common frame for
    dual pipe extrusion line
» Imported filters for online cleaning
» Air operated solenoid values optionally
» Cyclone separator for vacuum pump optionally
top
   
Cooling Tank Specifications:  
Models Unit VST 110 VST 200 VST 250 VST 450 VST 630
Pipe Range mm 16-110 20-200 25-250 75-450 110-630
Cooling Length mm 4000/6000 6000 6000 6000 6000/8000
No. of Chambers - 1 1 2/1 2/1 2/1
Optional : Stainless steel tanks / 8 mtrs. length available.
   
Traction Unit for Single Downstream
Traction Unit » Up to 6 belt tracting device to suit pipe
    diameters
» Different line speeds can be changed through
    change of sprockets (on request)
» Track adjustment by pneumatic control
» Self adjustment track suspension provided
» Counter balance pressure to balance track
   weight for thin pipes offered
» Encoder for length measurement & feed back
    arrangement offered optionally
» Easy accessibility for maintenance of all
    components
» Dual twin-track traction units for dual pipe
   extrusion line
top
   
Traction Unit for Single Downstream Specifications:
Models Unit TTU 75 TTU 110 TTU 200 TTU 315/3 TTU 315/4 TTU 450/4 TTU 630/6
Pipe Range mm 12-75 16-110 20-200 32-315 40-315 75-450 110-630
No. of Tracks Nos. 2 2 2 3 4 4 6
Max. Line Speed Mtrs./Min. 16 15* 15* 10.6 10.6 7.20 4.36
Contact Length mm 540 800 1200 1200 1200 1600 1600
* Models with higher line speeds & wider speed range available on request.
 
Cutting Unit for Single Downstream
Cutting Unit for Single Downstream Tube Cutting Unit (TCU):
» Carbide tipped rotating circular saw for longer
    life
» Pneumatically operated carriage movement
» Clamping force adjustable depending upon the
    wall-thickness of the pipe
» Swarf removal system optionally offered
» Trolley movement on linear motion bearings
» Special guillotine designed cutter for PPR pipes
» Dual cutter for dual pipe extrusion line
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Cutting Unit for Single Downstream Specifications:
Models Unit TCU 110 TCU 200 TCU 250 TCU 315 TCU 110/2 TCU 200/2
Pipe Range mm 20-110 20-200 50-250 90-315 20-110 50-200
Cutting Speed (Max.) Mtrs/Min. 15 10 10 6 12 15
Clamping From - Top Top Side Side Top Top
 
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Planetary Cutting Unit (PCU)
Planetary Cutting Unit (PCU) » Preferred for pipe diameter range 75-400 mm
» Swarf removal executed by a suction blower
» Chamfering and Universal Clamping system
    available

Salient Feature
» Mechanical actuator instead of hydraulic or
    pneumatic
» 6 Jaw universal clamping
» On line chamfering provided
» Chamfering without replace ring
» Direct Gear drive for rotating drum
» Compact Swarf extraction system
» Power supply through slip ring – No moving cables
» Battery back-up for auto saw withdrawl
Planetary cutting unit manufactured in
collaboration with
KUAG, Austria
KUAG, Austria
   
Planetary Cutting Unit Specifications:
Models Unit PCU 250 PCU 400
Pipe Range mm 50-250 75-400
Cutting Speed (Max.) Mtrs/Min. 10 7
Clamping From - Universal Universal
   
Coiling Unit
Coiling Unit » Double station with 2 wheels in-line with the
    machine axis
» Suitable for pipe size up to 63 mm
» Online tension adjustment achieved through
    tension control assembly
» Pneumatic pipe end retaining device
   provided to prevent loosening of the coil
» Auto traversing optionally available
» A. C. Drive
 
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Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments.
 
   
   
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