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| APPLICATIONS |
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| REX Series (IBC) - Three Layer Blown Film Co-Extrusion Lines |
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REX is the first of its kind Multilayer Co-extrusion Blown Film Plant manufactured in India in technical collaboration with Kuhne GmbH in 1997. This IBC three layer co-extrusion blown film line works with effective Layer Ratio Concept with output of maximum 650 kg/hr & with maximum film width of 2700mm. Fully automatic winder with auto change over of rolls, capacity 1000mm dia x 1000 kg weight of the film roll & maximum line speed of 150. Range of Extruders: 55mm, 60mm, 75mm, 90mm & 120mm.
Salient Features of REX Multilayer Lines
» Kuhne design spiral mandrel die head for effective layer ratio distribution
(up to 1:4:1 on request)
» High performance segmented air cooling ring
» 9 point contact type motorized cage
» Barrier screw design
» Grooved feed section
» AC variable frequency drive
» Reversing haul-off
» Fully automatic winder with auto splicing and auto roll changeover
Also Available on Request
» Imported Air Cooling Ring from SATURN, Canada
» Scissor type Calibrating basket
» Ultrasonic sensors for IBC controls & Liquid PIB dosing system
» PLC touch screen control for operation
» Gravimetric dosing or batch blending with yield control
General Applications
» Milk film
» Tea packaging
» Rice packaging
» Tomato catch up packaging
» Liquid packaging
» Oil film
» Lamination film
» Stretch cling film |
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| Technical Specification |
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| Description |
Unit |
3 Layer IBC PLANT |
| REX 1250 |
REX 1500 |
REX 1700 |
REX 1900 |
REX 2200 |
REX 2500 |
REX 2700 |
| PROCESSING DATA |
| Film layflat width range |
mm |
700 - 1250 |
900 - 1500 |
1000 - 1700 |
1200 - 1900 |
1400 - 2200 |
1600 - 2500 |
1700 - 2700 |
| Film thickness range LL/LD/HD |
micron |
25 - 150 |
| MAXIMUM OUTPUT |
| LD-LD-LD |
Kg/hr |
300 - 330 |
320 - 350 |
350 - 380 |
350 - 400 |
550 - 600 |
550 - 600 |
600 - 650 |
| LLD-LLD-LLD |
Kg/hr |
250 - 280 |
300 - 320 |
300 - 330 |
330 - 360 |
480 - 520 |
500 - 550 |
550 - 580 |
| HD-LD-HD/LD |
Kg/hr |
270 - 300 |
300 - 330 |
310- 340 |
350 - 380 |
500 - 550 |
500 - 550 |
600 - 625 |
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| No. of Extruders |
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3 |
3 |
3 |
3 |
3 |
3 |
3 |
| L/D Ratio |
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30:1 |
30:1 |
30:1 |
30:1 |
30:1 |
30:1 |
30:1 |
| Extruder Options 1 |
mm |
60/60/60 |
60/60/60 |
60/75/60 |
60/75/60 |
75/90/75 |
75/90/75 |
90/90/90 |
| Extruder Options 2 |
mm |
- |
55/75/55 |
- |
60/90/60 |
60/120/60 |
60/120/60 |
75/120/75 |
| Extruder-Motor Rating for Option 1 |
kW |
56/56/56 |
56/56/56 |
56/75/56 |
56/75/56 |
75/132/75 |
75/132/75 |
112/112/112 |
| Extruder-Motor Rating for Option 2 |
kW |
- |
30/75/30 |
- |
45/112/45 |
56/180/56 |
56/180/56 |
75/180/75 |
| Gauge Randomisation |
Reversing Haul Off |
| DIE |
| Die lip size |
mm |
300 |
350 |
400 |
425 |
600 |
600 |
650 |
| TAKE OFF |
| Roller width |
mm |
1350 |
1600 |
1800 |
2050 |
2300 |
2650 |
2850 |
| Main nip motor |
kW |
2.2 |
2.2 |
2.2 |
2.2 |
3.75 |
3.75 |
3.75 |
| TWO STATION SURFACE WINDER # |
| Type |
mm |
Automatic |
Automatic |
Automatic |
Automatic |
Automatic† |
Automatic† |
Automatic† |
| Roller width |
mm |
1350 |
1600 |
1800 |
2050 |
2300 |
2650 |
2850 |
| Additional nip motor |
kW |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
| Winder drive motor |
kW |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
2.6 |
| Max. wound diameter * |
mm |
1000 |
1000 |
1000 |
1000 |
1000 |
1000 |
1000 |
| Line speed |
mtrs / min |
12 - 120 |
12 - 120 |
12 - 120 |
12 - 120 |
15 - 150 |
15 - 150 |
15 - 150 |
| OPERATING REQUIREMENT |
Total connected load
for option I |
kW |
288 |
349 |
349 |
349 |
476 |
476 |
610 |
Total Space requirement
(L x W x H) |
m |
18x12x13 |
19x12x13 |
19x12x13 |
20x13x14 |
24x14x14 |
24x14x14 |
25x15x16 |
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# 'X'-tra flex type automatic winder can be provided as a option for models upto Rex 1700
† FP505 Fully Automatic Winder
* Depending on winding shaft bending factor |
| Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments. |
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